Deploying 12-Module English Safety E-Learning Suite for a Global Fiber-Based Materials Leader 

Published on 24 November, 2025

Deploying 12-Module English Safety E-Learning Suite for a Global Fiber-Based Materials Leader

1. The Premise

Ahlstrom-Munksjö, a world-class manufacturer of sustainable fiber-based materials, operates a SEZ unit at Mundra, Gujarat, where regulatory compliance, worker safety, and operational training are pivotal to maintaining international standards. To elevate their internal training practices, the company turned to CORE EHS to design and implement an English-language digital safety learning suite, supported by robust tracking and reporting.

The objective was to introduce standardized, scalable, and auditable e-learning modules for all operational staff and contractors—especially those in high-risk roles.

2. The Challenges

While Ahlstrom-Munksjö was already committed to high EHS standards, there were pressing gaps in training delivery:

• Existing sessions were manual and inconsistent, with trainers often tailoring content ad hoc.
• English was required as the official training language due to international compliance expectations, but current materials lacked professional polish.
• No centralized system existed to track participation or generate learning reports, risking audit inefficiencies.
• Periodic knowledge gaps led to safety issues—nearly 1 in 3 near-misses were tied to inadequate understanding of key safety procedures.

The company needed a complete safety learning system, in English, with transparent usage and reporting metrics.

3. The Solution

CORE EHS, under a PO valued at ₹2,20,000, delivered a comprehensive 12-module e-learning suite, designed in professional English and hosted on a platform with active learner tracking and admin access.

Key Modules Delivered:

1. Process Safety
2. Warehouse Safety
3. Electrical Safety
4. Defensive Driving Techniques
5. Machine Guarding & Operator Safety
6. LOTOTO
7. Fall Protection / Work at Height
8. Foundations in Health & Safety (IGC1)
9. Accident Investigation & Prevention
10. Gas Safety
11. Confined Space Risk Management
12. Work Equipment – Hazards & Controls

Features:

• Clean, industry-specific animation and scripting in English.
• Fully online delivery with one admin login and 100 user accounts.
• Automated daily tracking dashboard for learner progress.
• Monthly reporting for audit and documentation compliance.
• 9-month platform validity for repeatable training and reinforcement learning.

The program was tailored for SEZ regulatory frameworks, delivered as a zero-rated supply under IGST Section 2(23) read with Section 16.

4. Resulting Benefits

The launch of the e-learning suite marked a significant shift in how Ahlstrom-Munksjö handled internal safety learning:

• Course completion rate reached 89% in the first 60 days, a massive jump from the 42% previously recorded through manual training.
• Training session time dropped by 47%, allowing shift managers more flexibility without sacrificing content depth.
• The platform produced monthly learning reports with 100% accuracy, now used as part of site audit submissions.
• Feedback from plant supervisors showed a 61% improvement in worker confidence when responding to safety incidents.
• The company now has a replicable model to roll out similar training to other sites and subcontractor teams.

This digital transformation positioned Ahlstrom-Munksjö as a leader in SEZ-compliant e-learning adoption for industrial safety.

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