Hazards at Fabrication Yard – 3D Safety Animation for L&T Hydrocarbon Engineering Ltd. 

Published on 25 November, 2025

Hazards at Fabrication Yard – 3D Safety Animation for L&T Hydrocarbon Engineering Ltd.

1. The Premise

L&T Hydrocarbon Engineering Ltd. (LTHE), a strategic business arm of Larsen & Toubro, runs complex fabrication yards and modular construction projects critical to India’s oil and gas infrastructure. At its Hazira MFF (Modular Fabrication Facility), the team required an engaging audio-visual training solution to standardize safety awareness around common fabrication yard hazards.

To bring this to life, LTHE partnered with CORE EHS, leveraging our expertise in realistic 3D safety animation to create a fully customized English-language safety training movie.

2. The Challenges

• LTHE needed a solution that would eliminate verbal inconsistencies across induction teams and shifts.
• With an influx of workers and contractors, over 30% of new entrants struggled to grasp key hazards during manual onboarding.
• The training content had to reflect real-world scenarios while being engaging enough to hold attention during fast-paced onboarding rotations.
• Stringent timeline and compliance expectations made it crucial that the video adhered to internal SOPs and EHS guidelines.

3. The Solution

CORE EHS developed a high-quality audio-visual training movie focused on fabrication yard hazards, delivered under PO No. MFF/74000-42076/BC, valued at ₹93,220.

Scope of Work:

• A 3D animated training video (5–7 minutes) showcasing:
  • Unsafe lifting practices
  • Confined space hazards
  • Traffic movement and heavy machinery risks
  • Emergency preparedness
• Developed using actual site reference materials and safety documentation provided by LTHE.
• Professional voiceover in English, suited for a multilingual audience accustomed to visual cues over heavy documentation.
• Video output in .mp4 format, ready for deployment in digital kiosks and training halls.

Delivered within a 30-day cycle, the final product met both the technical depth required by LTHE and the practical usability demanded by their ground teams.

4. Resulting Benefits

• Training time reduced by 38%, allowing quicker onboarding of contract workers.
• Safety protocol recall improved by 49%, as measured in post-induction quiz scores.
• EHS trainers reported a 42% reduction in repeated clarifications, thanks to visual reinforcement.
• The video received positive internal feedback and was categorized as a “model resource” for site-specific training under L&T’s larger safety framework.
• It also helped LTHE meet audit-readiness goals with a digitally verifiable training tool.

This project illustrates how CORE EHS delivers bespoke, fabrication-specific safety animation to high-impact industrial leaders like LTHE. By transforming static safety information into engaging, scalable digital assets, we help teams reduce incidents and elevate safety awareness.

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